CircuitMedic
First-Aid Kits for Circuit Boards ®
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Phone: 978-373-1600
Circuit Frame Index
Flextac Stencil
1. Remove the damaged pads and prepare the area.
Imagine replacing damaged circuits without the mess of liquid epoxy, with a bond strength equal to the original, on bare or loaded circuit boards -- all in about 30 seconds. Our replacement Circuit Frames with dry-film adhesive backing make this delicate, precise procedure quick and neat. Trim out the circuit you need and bond it to the circuit board surface with a bonding iron or bonding press.

Choose from hundreds of different shapes or let us custom design and fabricate that special shape for you.



Flextac Stencil
2. Select a replacement pad and trim it out from the Circuit Frame.
Replacing pads, lands and conductors is done in 4 steps.

Step 1 (See Figure 1.)
Evaluate the damaged circuits. If the base material is severely damaged it may have to first be repaired using epoxy.

See Base Board Repair Kit.

Remove the defective pad/land/conductor and scrape off any soldermask from the connecting circuit. Apply liquid flux to the connecting circuit on the board surface and tin with solder.

Step 2 (See Figure 2.)
Select a replacement pad that matches the missing pad.
Flextac Stencil
3. Place the pad in position using tape and bond in place.
Scrape off the adhesive bonding film from the solder joint area on the back of new pad/land/conductor. Trim out the new pad/land/conductor from the Circuit Frame. Cut from the plated side.

Step 3 (See Figure 3.)
Place the new pad/land/conductor in position by using a disc of high temperature tape. Then apply heat using a heated bonding tip by placing the heated bonding tip directly on top of the tape over the new padd. Apply light pressure for 30 seconds to permanently cure the adhesive bonding film on the underside of the new pad/land/conductor. The bonding time is only 30 seconds.

Step 4 (See Figure 4.)
Flextac Stencil
4. Complete the connection to the existing circuit.
If the new conductor has a connecting circuit, apply liquid flux to the lap solder joint connection area and solder the circuit of the new pad/land/conductor to the circuit on the printed circuit board surface. If desired, apply epoxy to the lap solder joint connection.

Specifications
Overall Frame Size 2.25" x 1.50" (57 x 38 mm)
Base Material Rolled annealed copper foil .0014" (.036 mm) thick.
Adhesive Backing Phenolic film adhesive .002" (.051 mm) thick.
Bonding Temperature 475°F +/- 25°F (246°C +/- 14°C)
Bonding Time 30 seconds
Peel Strength Minimum 8 lbs/inch (1.43 kg/cm) after cure to FR-4 material.
Shelf Life 6 months minimum. Each Circuit Frame is stamped with the expiration date.
Plating Option - Bright Tin .0001" (.0025 mm) Bright Tin (Lead Free)
Plating Option - Nickel/Gold .000050" (.00127 mm) Gold over .000100" (.00254 mm) Nickel
Plating Option - Tin/Lead .0001" (.0025 mm) 60/40 Tin/Lead
REACH CircuitMedic Circuit Frames contain less than 0.1% by weight any substance listed as a very high concern in Article 59 of REACH.
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Stock Circuit Frames
The following Circuit Frames are normally in stock. Stock quantities may vary.
Part No. Description Plating RoHS Compliant 1 - 3 4 - 7 8 - Up Order
115-2706 Bonding Film, 2.25" x 1.50" (57 x 38 mm) N/A Compliant $16.50 Each $15.84 Each $14.85 Each
CBLANKAS Blank Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CBLANKAT Blank Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CC035080AG Contacts .035" x .080" (.889 mm x 2.032 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC038255AG Contacts .038" x .250" (.965 mm x 6.350 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC050060AG Contacts .050"/.060" (1.27 mm/1.52 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC050300AG Contacts .050" x .300" (1.27 mm x 7.62 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC070080AG Contacts .070"/.080" (1.78 mm/2.03 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC076190AG Contacts .076" x .190" (1.93 mm x 4.83 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC085360AG Contacts .085" x .360" (2.16 mm x 9.14 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC090300AG Contacts .090" x .300" (2.28 mm x 7.62 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CFV001S Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CFV001T Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CFV002AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CFV002T Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CFV003AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CFV003AT Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP050060AS Lands .050"/.060" (1.27 mm/1.52 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP050060AT Lands .050"/.060" (1.27 mm/1.52 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP067267AS Lands .067" x .267" (1.702 mm x 6.782 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP070080AS Lands .070"/.080" (1.78 mm/2.03 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP070080AT Lands .070"/.080" (1.78 mm/2.03 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP090100AS Lands .090"/.100" (2.286 mm/2.540 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP090100AT Lands .090"/.100" (2.286 mm/2.540 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP090100BS Lands .090" x .100" (2.286 mm x 2.540 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP140210AS Lands .210" (5.334 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP140210AT Lands .210" (5.334 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP156097AS Lands .156" (3.962 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP156097AT Lands .156" (3.962 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP250125AS Lands .250" (6.350 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP250125AT Lands .250" (6.350 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS004085AS Surface Mount Pads .004" x .085" (.101 mm x 2.159 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS010012AS BGA Pads 010"/.012" (.254 mm/.305 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS011061AS Surface Mount Pads .011" x .061" (.279 mm x 1.549 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS012060AS Surface Mount Pads .012" x .060" (.304 mm x 1.524 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS012060AT Surface Mount Pads .012" x .060" (.304 mm x 1.524 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS012100AT Surface Mount Pads .012" x .100" (.304 mm x 2.540 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS015020AS BGA Pads .015"/.020" (.381 mm/.508 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS015020AT BGA Pads .015"/.020" (.381 mm/.508 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS020025AS BGA Pads .020"/.025" (.508 mm x .635 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS020025AT BGA Pads .020"/.025" (.508 mm x .635 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS020028AS Surface Mount Pads .020" x .028" (.508 mm x .711 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS025035AS BGA Pads .025"/.035" (.635 mm/.889 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS025035AT BGA Pads .025"/.035" (.635 mm/.889 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS025080AS Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS025080BS Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS028185AS Surface Mount Pads .028" x .185" (.711 mm x 4.699 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS030055AS Surface Mount Pads .030" x .055" (.762 mm x 1.397 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS034030AS Surface Mount Pads .034" x .030" (.863 mm x .762 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS034030AT Surface Mount Pads .034" x .030" (.863 mm x .762 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS038090AS Surface Mount Pads .038" x .090" (.965 mm x 2.286 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS039039AS Surface Mount Pads .039" x .039" (.991 mm x .991 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS040070AS Surface Mount Pads .040" x .070" (1.016 mm x 1.778 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS040110AS Surface Mount Pads .040" x .110" (1.016 mm x 2.794 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS045110AS Surface Mount Pads .045" x .110" (1.143 mm x 2.794 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS045110AT Surface Mount Pads .045" x .110" (1.143 mm x 2.794 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS046106AS Surface Mount Pads .035" x .080" (.889 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS048068AS Surface Mount Pads .048" x .068" (1.219 mm x 1.727 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS048068AT Surface Mount Pads .048" x .068" (1.219 mm x 1.727 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS050050AS Surface Mount Pads .050" x .050" (1.270 mm x 1.270 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS051063AS BGA Pads .051"/.063" (1.295 mm/1.600 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS051087AS Surface Mount Pads .051" x .087" (1.295 mm x 2.209 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS060080AS Surface Mount Pads .060" x .080" (1.524 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS065055AS Surface Mount Pads .065" x .055" (1.651 mm x 1.397 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS065055AT Surface Mount Pads .065" x .055" (1.651 mm x 1.397 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS065095AS Surface Mount Pads .065" x .095" (1.651 mm x 2.413 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS067173AS Surface Mount Pads .067" x .173" (1.701 mm x 4.394 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS071106AS Surface Mount Pads .071" x .106" (1.803 mm x 2.692 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS071106AT Surface Mount Pads .071" x .106" (1.803 mm x 2.692 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS090100AS Surface Mount Pads .090" x .100" (2.28 mm x 2.54 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS090100AT Surface Mount Pads .090" x .100" (2.28 mm x 2.54 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS095095AS Surface Mount Pads .095" x .095" (2.413 mm x 2.413 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS095095AT Surface Mount Pads .095" x .095" (2.413 mm x 2.413 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS130177AS Surface Mount Pads .130" x .177" (3.302 mm x 4.496 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CSV002AS Surface Mount Pads .100" x .100" (2.54 mm x 2.54 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CSVAR1AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CT006015AS Conductor .006"/.015" (.152 mm/.381 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CT006025AS Conductors .006"/.025" (.152 mm/.635 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CVAR0001AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CVAR0001AT Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each


Non-Stock Circuit Frames
The following Circuit Frames are not normally in stock. Minimum order is 8 and delivery is 5 weeks.
Part No. Description Plating RoHS Compliant Min. Order Delivery Price Each Order
CC070210AG Contacts .070" x .210" (1.78 mm x 5.33 mm) Nickel/Gold Compliant 6 5 Weeks $119.00 Each
CS004085AT Surface Mount Pads .004" x .085" (.102 mm x 2.159 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS012100AS Surface Mount Pads .012" x .100" (.304 mm x 2.540 mm) Bright Tin Compliant 6 5 Weeks $35.00 Each
CS020028AT Surface Mount Pads .020" x .028" (.508 mm x .711 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS025080AT Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS025080BT Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS028185AT Surface Mount Pads .028" x .185" (.711 mm x 4.699 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS030055AT Surface Mount Pads .030" x .055" (.762 mm x 1.397 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS038090AT Surface Mount Pads .038" x .090" (.965 mm x 2.286 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS040070AT Surface Mount Pads .040" x .070" (1.016 mm x 1.778 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS040110AT Surface Mount Pads .040" x .110" (1.016 mm x 2.794 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS046106AT Surface Mount Pads .035" x .080" (.889 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS050050AT Surface Mount Pads .050" x .050" (1.270 mm x 1.270 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS051063AT BGA Pads .051"/.063" (1.295 mm x 1.600 mm) Diameter Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS051087AT Surface Mount Pads .051" x .087" (1.295 mm x 2.209 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS060080AT Surface Mount Pads .060" x .080" (1.524 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS065095AT Surface Mount Pads .065" x .095" (1.651 mm x 2.413 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS067173AT Surface Mount Pads .067" x .173" (1.701 mm x 4.394 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CS130177AT Surface Mount Pads .130" x .177" (3.302 mm x 4.496 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CT006015AT Conductors .006"/.015" (.152 mm/.381 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CT006025AT Conductors .006"/.025" (.152 mm/.635 mm) Tin/Lead Non-Compliant 6 5 Weeks $35.00 Each
CircuitMedic
22 Parkridge Road, Haverhill, MA 01835 USA
Phone: 978-373-1600 - Fax: 978-372-5700
Division of Circuit Technology Center, Inc.
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