CircuitMedic
First-Aid Kits for Circuit Boards ®
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Phone: 978-373-1600
Circuit Frames Next
Imagine replacing damaged surface mount pads, lands and conductors without the mess of liquid epoxy, with a bond strength equal to the original, in just a few minutes.

Circuit Frames with dry-film adhesive backing make this delicate repair procedure easy, fast and highly reliable.

This reliable IPC recommended procedure meets the highest conformance level for this type of repair.

For over 30 years Circuit Frames have been used by thousands of commercial, medical and military manufacturers around the globe.
Circuit Frame
1. Remove the damaged pads and prepare the area.
Circuit Frame
2. Select a replacement pad and trim it out from the Circuit Frame.
Circuit Frame
3. Place the pad in position using tape and bond in place.
Circuit Frame
4. Complete the connection to the existing circuit.

Choose from hundreds of different shapes or let us custom design and fabricate that special shape for you.


Here's how it works.

Step 1 (See Figure 1.)
You remove the defective pad, land or conductor. If there is a connecting circuit on the circuit board surface, you can apply liquid flux and tin it with solder.

If the base material is severely damaged it may have to first be repaired using epoxy.

For more information see Circuit Bond Kit and Base Board Repair Kit.


Step 2 (See Figure 2.)
You select a replacement pad, land or conductor from a Circuit Frame and carefully scrape off the adhesive film from the solder joint area. Then you trim it out from the Circuit Frame.


Step 3 (See Figure 3.)
You place the new pad, land or conductor in position using high temperature tape. Then apply heat to the tape for 5 seconds using a Bonding Iron or Bonding System. The heat transmits through the tape to quickly tack the pad, land or conductor in place.

Then you remove the high temperature tape and again apply heat using the Bonding Iron or Bonding System, but this time directly to the top surface of the pad, land or conductor. You apply light pressure to permanently cure the adhesive. The bonding time to cure the dry-film adhesive is only 30 seconds.


Step 4 (See Figure 4.)
To complete the procedure, if the new pad, land or conductor has a connecting circuit, apply liquid flux and the lap solder the connection.

Data Sheet

Specifications
Overall Frame Size 2.25" x 1.50" (57 x 38 mm)
Base Material Rolled annealed copper foil .0014" (.036 mm) thick.
Adhesive Backing Phenolic film adhesive .002" (.051 mm) thick.
Bonding Temperature 475°F +/- 25°F (246°C +/- 14°C)
Bonding Time 30 seconds
Peel Strength Minimum 8 lbs/inch (1.43 kg/cm) after cure to FR-4 material.
Shelf Life 6 months minimum. Each Circuit Frame is stamped with the expiration date.
Plating Option - Bright Tin .0001" (.0025 mm) Bright Tin (Lead Free)
Plating Option - Nickel/Gold .000050" (.00127 mm) Gold over .000100" (.00254 mm) Nickel
Plating Option - Tin/Lead .0001" (.0025 mm) 60/40 Tin/Lead
REACH CircuitMedic Circuit Frames contain less than 0.1% by weight any substance listed as a very high concern in Article 59 of REACH.
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Special Offer Price $159.00 - Normal Price $179.00 Offer expires August 31, 2014.


Stock Circuit Frames
The following Circuit Frames are normally in stock. Stock quantities may vary.
Part No. Description Plating RoHS Compliant 1 - 3 4 - 7 8 - Up Order
115-2706 Bonding Film, 2.25" x 1.50" (57 x 38 mm) N/A Compliant $16.50 Each $15.84 Each $14.85 Each
CBLANKAS Blank Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CBLANKAT Blank Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CC035080AG Contacts .035" x .080" (.889 mm x 2.032 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC038255AG Contacts .038" x .250" (.965 mm x 6.350 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC050060AG Contacts .050"/.060" (1.27 mm/1.52 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC050300AG Contacts .050" x .300" (1.27 mm x 7.62 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC070080AG Contacts .070"/.080" (1.78 mm/2.03 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC076190AG Contacts .076" x .190" (1.93 mm x 4.83 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC085360AG Contacts .085" x .360" (2.16 mm x 9.14 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CC090300AG Contacts .090" x .300" (2.28 mm x 7.62 mm) Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CFV001S Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CFV001T Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CFV002AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CFV002T Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CFV003AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CFV003AT Variety Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP050060AS Lands .050"/.060" (1.27 mm/1.52 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP050060AT Lands .050"/.060" (1.27 mm/1.52 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP067267AS Lands .067" x .267" (1.702 mm x 6.782 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP070080AS Lands .070"/.080" (1.78 mm/2.03 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP070080AT Lands .070"/.080" (1.78 mm/2.03 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP090100AS Lands .090"/.100" (2.286 mm/2.540 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP090100AT Lands .090"/.100" (2.286 mm/2.540 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP090100BS Lands .090" x .100" (2.286 mm x 2.540 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP140210AS Lands .210" (5.334 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP140210AT Lands .210" (5.334 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP156097AS Lands .156" (3.962 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP156097AT Lands .156" (3.962 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CP250125AS Lands .250" (6.350 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CP250125AT Lands .250" (6.350 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS004085AS Surface Mount Pads .004" x .085" (.101 mm x 2.159 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS010012AS BGA Pads 010"/.012" (.254 mm/.305 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS011061AS Surface Mount Pads .011" x .061" (.279 mm x 1.549 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS012060AS Surface Mount Pads .012" x .060" (.304 mm x 1.524 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS012100AT Surface Mount Pads .012" x .100" (.304 mm x 2.540 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS015020AS BGA Pads .015"/.020" (.381 mm/.508 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS015020AT BGA Pads .015"/.020" (.381 mm/.508 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS020020AS BGA Pads .020" (.508 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS020020AT BGA Pads .020" (.508 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS020025AS BGA Pads .020"/.025" (.508 mm x .635 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS020028AS Surface Mount Pads .020" x .028" (.508 mm x .711 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS025035AS BGA Pads .025"/.035" (.635 mm/.889 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS025035AT BGA Pads .025"/.035" (.635 mm/.889 mm) Diameter Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS025080AS Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS025080BS Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS026026AG Circuit Frame, BGA Pads .026" Diameter, .003" Track Nickel/Gold Compliant $129.00 Each $125.00 Each $119.00 Each
CS028185AS Surface Mount Pads .028" x .185" (.711 mm x 4.699 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS030055AS Surface Mount Pads .030" x .055" (.762 mm x 1.397 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS034030AS Surface Mount Pads .034" x .030" (.863 mm x .762 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS038090AS Surface Mount Pads .038" x .090" (.965 mm x 2.286 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS039039AS Surface Mount Pads .039" x .039" (.991 mm x .991 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS040070AS Surface Mount Pads .040" x .070" (1.016 mm x 1.778 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS040070AT Surface Mount Pads .040" x .070" (1.016 mm x 1.778 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS040110AS Surface Mount Pads .040" x .110" (1.016 mm x 2.794 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS040110AT Surface Mount Pads .040" x .110" (1.016 mm x 2.794 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS045110AS Surface Mount Pads .045" x .110" (1.143 mm x 2.794 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS045110AT Surface Mount Pads .045" x .110" (1.143 mm x 2.794 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS046106AS Surface Mount Pads .035" x .080" (.889 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS048068AS Surface Mount Pads .048" x .068" (1.219 mm x 1.727 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS048068AT Surface Mount Pads .048" x .068" (1.219 mm x 1.727 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS050050AS Surface Mount Pads .050" x .050" (1.270 mm x 1.270 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS051063AS BGA Pads .051"/.063" (1.295 mm/1.600 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS051087AS Surface Mount Pads .051" x .087" (1.295 mm x 2.209 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS060080AS Surface Mount Pads .060" x .080" (1.524 mm x 2.032 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS060080AT Surface Mount Pads .060" x .080" (1.524 mm x 2.032 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS065055AS Surface Mount Pads .065" x .055" (1.651 mm x 1.397 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS065095AS Surface Mount Pads .065" x .095" (1.651 mm x 2.413 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS065095AT Surface Mount Pads .065" x .095" (1.651 mm x 2.413 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS067173AS Surface Mount Pads .067" x .173" (1.701 mm x 4.394 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS071106AS Surface Mount Pads .071" x .106" (1.803 mm x 2.692 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS090100AS Surface Mount Pads .090" x .100" (2.28 mm x 2.54 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS090100AT Surface Mount Pads .090" x .100" (2.28 mm x 2.54 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS092092AS BGA Pads .092" (2.33 mm ) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS095000AS Surface Mount Pads, .095" (2.41 mm) Diameter Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS095095AS Surface Mount Pads .095" x .095" (2.413 mm x 2.413 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CS095095AT Surface Mount Pads .095" x .095" (2.413 mm x 2.413 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CS130177AS Surface Mount Pads .130" x .177" (3.302 mm x 4.496 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CSV002AS Surface Mount Pads .100" x .100" (2.54 mm x 2.54 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CSVAR03AS Variety, Surface Mount Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CSVAR1AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CT006015AS Conductor .006"/.015" (.152 mm/.381 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CT006025AS Conductors .006"/.025" (.152 mm/.635 mm) Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each
CT006025AT Conductors .006"/.025" (.152 mm/.635 mm) Tin/Lead Non-Compliant $39.00 Each $37.00 Each $35.00 Each
CVAR0001AS Variety Bright Tin Compliant $39.00 Each $37.00 Each $35.00 Each


Non-Stock Circuit Frames
The following Circuit Frames are not normally in stock. Minimum order is 8 and delivery is 5 weeks.
Part No. Description Plating RoHS Compliant Min. Order Delivery Price Each Order
CBLANKAG Blank Nickel/Gold Compliant 6 5 Weeks $125.00 Each
CC070210AG Contacts .070" x .210" (1.78 mm x 5.33 mm) Nickel/Gold Compliant 6 5 Weeks $125.00 Each
CS004085AT Surface Mount Pads .004" x .085" (.102 mm x 2.159 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS012060AT Surface Mount Pads .012" x .060" (.304 mm x 1.524 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS012100AS Surface Mount Pads .012" x .100" (.304 mm x 2.540 mm) Bright Tin Compliant 6 5 Weeks $37.00 Each
CS020025AT BGA Pads .020"/.025" (.508 mm x .635 mm) Diameter Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS020028AT Surface Mount Pads .020" x .028" (.508 mm x .711 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS025080AT Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS025080BT Surface Mount Pads .025" x .080" (.635 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS028185AT Surface Mount Pads .028" x .185" (.711 mm x 4.699 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS030055AT Surface Mount Pads .030" x .055" (.762 mm x 1.397 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS034030AT Surface Mount Pads .034" x .030" (.863 mm x .762 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS038090AT Surface Mount Pads .038" x .090" (.965 mm x 2.286 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS046106AT Surface Mount Pads .035" x .080" (.889 mm x 2.032 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS050050AT Surface Mount Pads .050" x .050" (1.270 mm x 1.270 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS051063AT BGA Pads .051"/.063" (1.295 mm x 1.600 mm) Diameter Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS051087AT Surface Mount Pads .051" x .087" (1.295 mm x 2.209 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS065055AT Surface Mount Pads .065" x .055" (1.651 mm x 1.397 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS067173AT Surface Mount Pads .067" x .173" (1.701 mm x 4.394 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS071106AT Surface Mount Pads .071" x .106" (1.803 mm x 2.692 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS095000AT Surface Mount Pads, .095" (2.41 mm) Diameter Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CS130177AT Surface Mount Pads .130" x .177" (3.302 mm x 4.496 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CT006015AT Conductors .006"/.015" (.152 mm/.381 mm) Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each
CVAR0001AT Variety Tin/Lead Non-Compliant 6 5 Weeks $37.00 Each

Optional Items
Image Part No. Description Price Order
115-3102 Bonding Iron, 120 VAC 115-3102 Bonding Iron, 120 VAC
Delivers the optimal heat for curing adhesive bonding film.
$79.00 Each
115-3103 Bonding Iron, 230 VAC 115-3103 Bonding Iron, 230 VAC
Delivers the optimal heat for curing adhesive bonding film.
$125.00 Each
115-3118 Bonding System 115-3118 Bonding System
System for applying heat and pressure to cure adhesive bonding film.
$1995.00 Each
115-2104 Bonding Tip, Tapered 115-2104 Bonding Tip, Tapered
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2201 Bonding Tip, .025 115-2201 Bonding Tip, .025" (.64 mm) Diameter
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2202 Bonding Tip, .060 115-2202 Bonding Tip, .060" (1.52 mm) Diameter
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2204 Bonding Tip, .080 115-2204 Bonding Tip, .080" (2.03 mm) Diameter
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2205 Bonding Tip, .035 115-2205 Bonding Tip, .035" (.89 mm) Diameter
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2206 Bonding Tip, .120 115-2206 Bonding Tip, .120" (3.05 mm) Diameter
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2301 Bonding Tip, .010 115-2301 Bonding Tip, .010" x .080" (.25 mm x 2.03 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2306 Bonding Tip, .040 115-2306 Bonding Tip, .040" x .060" (1.02 mm x 1.52 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2308 Bonding Tip, .045 115-2308 Bonding Tip, .045" x .110" (1.14 mm x 2.79 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2310 Bonding Tip, .050 115-2310 Bonding Tip, .050" x .050" (1.27 mm x 1.27 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2312 Bonding Tip, .060 115-2312 Bonding Tip, .060" x .080" (1.52 mm x 2.03 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2314 Bonding Tip, .060 115-2314 Bonding Tip, .060" x .500" (1.52 mm x 12.70 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2316 Bonding Tip, .080 115-2316 Bonding Tip, .080" x .120" (2.03 mm x 3.05 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2318 Bonding Tip, .080 115-2318 Bonding Tip, .080" x .500" (2.03 x 12.70 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2320 Bonding Tip, .095 115-2320 Bonding Tip, .095" x .095" (2.41 mm x 2.41 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
115-2322 Bonding Tip, .120 115-2322 Bonding Tip, .120" x .500" (3.05 mm x 12.70 mm)
Tip used to bond replacement conductors to circuit boards for repair.
$45.00 Each
CircuitMedic
22 Parkridge Road, Haverhill, MA 01835 USA
Phone: 978-373-1600 - Fax: 978-372-5700
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