Flextac BGA Rework Stencils Printer Friendly Page

Step 1: Select the proper size and fold up the side tabs.
Save... Order the Flextac BGA Rework Stencil Kit

Special FREE Offer (See Form Below)

If you’ve been using metal stencils for BGA rework, we have some great news for you. Flextac BGA Rework Stencils...a creative new product that is a major improvement over what you maybe using now.

These flexible solder paste stencils are laser cut from high quality, anti-static polymer film with a residue-free adhesive backing. Because they are self-sticking, no tape or fixturing is needed. The adhesive seals around each BGA pad to prevent solder paste from bleeding under the stencil when the paste is applied. Flextac Stencils are easy to use and leave no residue on the board surface.

Step 2: Peel off the cover film exposing the adhesive backing.
Typical BGA rework stencils are made from metal and require fixturing or taping to position them and hold them in place. Metal stencils warp easily, and if the circuit board has undulations in the board surface, the metal stencil will not sit flat. Since there is no gasket-like seal, solder paste can easily bleed under metal stencils when paste is applied with a squeegee. Also solder paste can spill out over the sides of flat metal stencils contaminating the circuit board surface. Metal stencils require tedious stencil cleaning. To use metal stencils effectively, a high level of operator skill is required.

Step 3: Place in position using the handy side tabs.
How Flextac Stencils Work
You first fold the pre-scored side tabs and then peel off the protective cover film from the bottom side of the stencil. Holds the side tabs while placing the Flextac Stencil in position on the circuit board surface. If the stencil is not correctly positioned, you can simply reposition it. The side tabs also serve as solder dams preventing solder paste overspill. No external taping or fixturing is used. You next apply a small dab of solder paste and uses a standard squeegee to spread the paste. Since the residue-free adhesive seals around each BGA pad, you can make as many passes with the squeege as needed to assure proper aperture filling. The Flextac Stencil is then peeled up leaving a perfect deposit of solder on each pad. Although Flextac Stencils are disposable, they can be used several times.

Step 4: Apply paste using a standard metal squeegee.
Application
  • Applying solder paste for BGA rework.

Features and Benefits
  • Residue-free adhesive backing seals around BGA pads to prevent solder paste bleed.
  • Laser cut ensures precise aperture size.
  • Disposable - eliminates tedious stencil cleaning.
  • Flexible - conforms to board surface.
  • Fold-up sides for easy placement and solder paste containment.
  • Low cost.
  • Packaged in a handy ESD safe carrying case


Step 5: Remove the stencil and save for another reuse or dispose.
Ordering Information
  • Products may be ordered from distributors around the world. See our Distributor List.
  • To order online click the "Order" button and follow the on screen instructions.

Custom Patterns

Simplify BGA Rework
With unique adhesive backed stencils
imageIf you've been using metal stencils for BGA rework, we have some great news for you. A new type of stencil with adhesive backing. Easy to position and you'll eliminate paste bleed. Free sample.
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Drill, cut, and grind with precision.
A repair technician's dream!
imageSurgical grade Micro-Drill is a true workhorse. Remove coatings, cut circuits, drill holes, all with super precision. Just like a dental drill, the hand piece is lightweight and easy to maneuver. Tech's love them.
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A Circuit Board Operating Room
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The Professional Repair Kit is the most complete and most versatile circuit board repair kit you'll find anywhere. Repair damaged surface mount and BGA pads, plated holes, conductors, base board... It's the total package.
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Repair damaged plated holes
Reliable industry recommended method
This complete plated hole repair kit has all the tools and materials you'll need to repair damaged plated through holes in circuit boards.
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Related Information
Part No.           Thickness  Aperture  Balls Ball Pattern Pitch       Component Pkg./10 Order
B4-005-1515-000 004"
0.102 mm		 Inquire 5 See Image
Connector		 Inquire 15 mm x 15 mm $49.50
B6-005-1116-254 .006"
0.152 mm		 .060"
1.524 mm		 5 1 x 5 Array .100"
2.54 mm		 11 mm x 16 mm $49.50
B8-005-1515-000 .008"
0.203 mm		 Inquire 5 See Image
(Connector)		 .050"
1.27 mm		 15 mm x 15 mm $49.50
B8-019-1417-275 .008"
0.203 mm		 .028"
0.711mm		 19 5 x 6 P1-Row Array .108"
2.75 mm		 14 mm x 17 mm $49.50
B6-024-2020-127 .006"
0.152 mm		 .030"
0.762 mm		 24 See Image .050"
1.27 mm		 20 mm x 20 mm $49.50
B6-025-2020-127 .006"
0.152 mm		 .030"
0.762 mm		 25 See Image .050"
1.27 mm		 20 mm x 20 mm $49.50
B6-044-2020-127 .006"
0.152 mm		 .030"
0.762 mm		 44 See Image .050"
1.27 mm		 20 mm x 20 mm $49.50
B4-048-0709-075 004"
0.102 mm		 .017"
0.432 mm		 48 6 x 8 Array .0295"
0.75 mm		 7 mm x 9 mm $49.50
B4-048-0809-080 004"
0.102 mm		 .017"
0.432 mm		 48 6 x 8 Full Array .0315"
0.80 mm		 8 mm x 9 mm $49.50
B6-060-0642-165 .006"
0.152 mm		 .038"
0.965 mm		 60 Two 10 x 3 Arrays .065"
1.65 mm		 6 mm x 42 mm $49.50
B6-061-2020-127 .006"
0.152 mm		 .030"
0.762 mm		 61 See Image .050"
1.27 mm		 20 mm x 20 mm $49.50
B4-064-1013-100 004"
0.102 mm		 .020"
0.508 mm		 64 8 x 8 Full Array .039"
1.00 mm		 10 mm x 13 mm $49.50
B6-064-1113-100 .006"
0.152 mm		 .020"
0.508 mm		 64 8 x 8 Array .039"
1.00 mm		 11 x 13 mm $49.50
B4-084-0814-080 004"
0.102 mm		 .017"
0.432 mm		 84 See Image .0315"
0.80 mm		 8 mm x 14 mm $49.50
B6-085-2020-127 .006"
0.152 mm		 .030"
0.762 mm		 85 7 x 6
Staggered Array		 .050"
1.27 mm		 20 mm x 20 mm $49.50
B4-088-0811-080 004"
0.102 mm		 .017"
0.432 mm		 88 8 x 12 Array .0315"
0.80 mm		 8 mm x 11 mm $49.50
B4-090-1113-080 004"
0.102 mm		 .017"
0.432 mm		 90 8 x 15
See Image		 .0315"
0.80 mm		 11 mm x 13 mm $49.50
B4-096-0614-080 004"
0.102 mm		 .017"
0.432 mm		 96 6 x 16 Array .0315"
0.80 mm		 6 mm x 14 mm $49.50
B4-100-1212-080 004"
0.102 mm		 .017"
0.432 mm		 100 13 x 13 P3-Row .0315"
0.80 mm		 12 mm x 12 mm $49.50
B6-100-0726-127 .006"
0.152 mm		 .025"
0.635 mm		 100 5 x 20 Array .050"
1.27 mm		 7 mm x 26 mm $49.50
B4-104-1515-127 004"
0.102 mm		 .024"
0.610 mm		 104 See Image .050"
1.27 mm		 15 mm x 15 mm $49.50
B6-119-1422-127 .006"
0.152 mm		 .025"
0.635 mm		 119 7 x 17 Full Array .050"
1.27 mm		 14 mm x 22 mm $49.50
B8-141-1834-127 .008"
0.203 mm		 .033"
0.838 mm		 141 7 x 19 Array .050"
1.27 mm		 18 mm x 34 mm $49.50
B4-144-1212-080 004"
0.102 mm		 .017"
0.432 mm		 144 13 x 13 P4-Row .0315"
0.80 mm		 12 mm x 12 mm $49.50
B4-156-1515-100 004"
0.102 mm		 .020"
0.508 mm		 156 14 x 14 P4-Row .039"
1.00 mm		 15 x 15 mm $49.50
B4-165-1315-100 004"
0.102 mm		 .020"
0.508 mm		 165 11 x 15 (Full Array) .039"
1.00 mm		 13 mm x 15 mm $49.50
B6-165-1315-100 .006"
0.152 mm		 .020"
0.508 mm		 165 11 x 15 .039"
1.00 mm		 13 x 15 mm $49.50
B4-172-1515-100 004"
0.102 mm		 .020"
0.508 mm		 172 14 x 14
See Image		 .039"
1.00 mm		 15 mm x 15 mm $49.50
B4-180-1212-080 004"
0.102 mm		 .017"
0.432 mm		 180 14 x 14 P5-Row .0315"
0.80 mm		 12 mm x 12 mm $49.50
B4-196-1515-100 004"
0.102 mm		 .020"
0.508 mm		 196 14 x 14 Full Array .039"
1.00 mm		 15 mm x 15 mm $49.50
B4-201-1515-080 004"
0.102 mm		 .017"
0.432 mm		 201 17 x 17 Array .0315"
0.80 mm		 15 mm x 15 mm $49.50
B6-208-2323-127 .006"
0.152 mm		 .025"
0.635 mm		 208 17 x 17 P4-Row .050"
1.27 mm		 23 mm x 23 mm $49.50
B4-209-1422-100 004"
0.102 mm		 .020"
0.508 mm		 209 11 x 19 Full Array .039"
1.00 mm		 14 mm x 22 mm $49.50
B6-209-1422-100 .006"
0.152 mm		 .019"
0.483 mm		 209 11 x 19 Full Array .039"
1.00 mm		 14 mm x 22 mm $49.50
B6-219-2125-127 .006"
0.152 mm		 .028"
0.711mm		 219 16 x 16 P5-Row .050"
1.27 mm		 21 x 25 mm $49.50
B6-225-2727-150 .006"
0.152 mm		 .025"
0.635 mm		 225 15 x 15 Full Array .059"
1.50 mm		 27 mm x 27 mm $49.50
B6-233-2323-127 .006"
0.152 mm		 .025"
0.635 mm		 233 17 x 17 P4-Row
+ 5 X 5 Center		 .050"
1.27 mm		 23 mm x 23 mm $49.50
B4-240-1515-080 004"
0.102 mm		 .017"
0.432 mm		 240 17 x 17 P5-Row .0315"
0.80 mm		 15 mm x 15 mm $49.50
B6-241-2323-127 .006"
0.152 mm		 NA 241 17 x 17 P5-Row
+ 3 x 3 Center		 .050"
1.27 mm		 23 mm x 23 mm $49.50
B6-255-2121-127 .006"
0.152 mm		 .030"
0.762 mm		 255 16 x 16 Full Array .050"
1.27 mm		 21 mm x 21 mm $49.50
B6-255-2121-127A .006"
0.152 mm		 .033"
0.838 mm		 255 16 x 16 Full Array .050"
1.27 mm		 21mm x 21 mm $49.50
B8-255-2121-127 .008"
0.203 mm		 .029"
0.736 mm		 255 16 x 16 Full Array .050"
1.27 mm		 21 mm x 21 mm $49.50
B4-256-1717-100 004"
0.102 mm		 .020"
0.508 mm		 256 16 x 16 Full Array .039"
1.00 mm		 17 mm x 17 mm $49.50
B6-256-1717-100 .006"
0.152 mm		 .021"
0.533 mm		 256 16 x 16 Array .039"
1.00 mm		 17 x 17 mm $49.50
B6-256-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 256 20 x 20 P4-Row .050"
1.27 mm		 27 mm x 27 mm $49.50
B8-256-2121-127 .008"
0.203 mm		 .032"
0.813 mm		 256 16 x 16 Full Array .050"
1.27 mm		 21 mm x 21 mm $49.50
B4-257-1616-080 004"
0.102 mm		 .017"
0.432 mm		 257 19 x 19 P3-Row
+ Center Array		 .0315"
0.80 mm		 16 mm x 16 mm $49.50
B6-272-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 272 20 x 20 P4-Row
+ 4 x 4 center		 .050"
1.27 mm		 27 mm x 27 mm $49.50
B6-272-2727-127A .006"
0.152 mm		 .033"
0.838 mm		 272 20 x 20 Array
P4-Row + 4 x 4 Center		 .050"
1.27 mm		 27 mm x 27 mm $49.50
B8-272-2727-127 .008"
0.203 mm		 .029"
0.736 mm		 272 20 x 20 Array
P4-Row + 4 x 4 Center		 .050"
1.27 mm		 27 mm x 27 mm $49.50
B4-280-1616-080 004"
0.102 mm		 .017"
0.432 mm		 280 19 x 19 P5-Row .0315"
0.80 mm		 16 mm x 16 mm $49.50
B6-292-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 292 20 x 20 P4-Row
+ 6 x 6 center		 .050"
1.27 mm		 27 mm x 27 mm $49.50
B6-304-3131-127 .006"
0.152 mm		 .025"
0.635 mm		 304 23 x 23 P4-Row .050"
1.27 mm		 31 mm x 31 mm $49.50
B8-304-2125-127 .008"
0.203 mm		 .032"
0.813 mm		 304 16 x 19 Full Array .050"
1.27 mm		 21 mm x 25 mm $49.50
B6-313-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 313 12 x 13 Staggered Array .050"
1.27 mm		 35 mm x 35 mm $49.50
B4-324-1919-100 004"
0.102 mm		 .020"
0.508 mm		 324 18x 18 Full Array .039"
1.00 mm		 19 mm x 19 mm $49.50
B4-324-2323-100 004"
0.102 mm		 .020"
0.508 mm		 324 22 x 22 P-4 Row
+6 x 6 center		 .039"
1.00 mm		 23 mm x 23 mm $49.50
B6-324-2323-100 .006"
0.152 mm		 .020"
0.508 mm		 324 22 x 22 P-4 Row
+ 6 x 6 Center		 .039"
1.00 mm		 23 mm x 23 mm $49.50
B6-329-3131-127 .006"
0.152 mm		 .033"
0.838 mm		 329 23 x 23 Array
P4-Row + 5 x 5 Center		 .050"
1.27 mm		 31 mm x 31 mm $49.50
B8-329-3131-127 .008"
0.203 mm		 .029"
0.736 mm		 329 23 x 23 Array
P4-Row + 5 x 5 Center		 .050"
1.27 mm		 31 mm x 31 mm $49.50
B6-336-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 336 20 x 20 Array
P5-Row + 6 x 6 Center		 .050"
1.27 mm		 27 mm x 27 mm $49.50
B6-352-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 352 20 x 20 See Array .050"
1.27 mm		 27 mm x 27 mm $49.50
B6-352-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 352 26 x 26 P4-Row .050"
1.27 mm		 35 mm x 35 mm $49.50
B6-357-2525-127 .006"
0.152 mm		 .025"
0.635 mm		 357 19 x 19 Full Array .050"
1.27 mm		 25 mm x 25 mm $49.50
B4-360-2323-100 004"
0.102 mm		 .020"
0.508 mm		 360 22 x 22 P5-Row
+ 6 x 6 Center		 .039"
1.00 mm		 23 mm x 23 mm $49.50
B6-360-2525-127 .006"
0.152 mm		 .025"
0.635 mm		 360 19 x 19 Array .050"
1.27 mm		 25 mm x 25 mm $49.50
B8-360-2525-127 .008"
0.203 mm		 .033"
0.838 mm		 360 19 x 19 Array .050"
1.27 mm		 25 mm x 25 mm $49.50
B8-361-2525-127 .008"
0.203 mm		 .032"
0.813 mm		 361 19 x 19 Full Array .050"
1.27 mm		 25 mm x 25 mm $49.50
B4-363-1717-080 004"
0.102 mm		 .017"
0.432 mm		 363 20 x 20, P7-Array .0315"
0.80 mm		 17 mm x 17 mm $49.50
B4-364-2121-100 004"
0.102 mm		 .020"
0.508 mm		 364 20 x 20 P5-Row
+ 8 X 8 Center		 .039"
1.00 mm		 21 mm x 21 mm $49.50
B8-372-2727-127 .008"
0.203 mm		 .030"
0.762 mm		 372 20 x 20 P5-Row
+ 6 x 6 Center		 .050"
1.27 mm		 27 mm x 27 mm $49.50
B6-385-3131-127 .006"
0.152 mm		 .025"
0.635 mm		 385 23 x 23 P5-Row
+ 5 x 5 Center		 .050"
1.27 mm		 31 mm x 31 mm $49.50
B6-388-2727-100 .006"
0.152 mm		 .022"
0.559 mm		 388 26 x 26 P4-Row
+ 6 x 6 Center		 .039"
1.00 mm		 27 x 27 mm $49.50
B6-388-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 388 26 x 26 P4-Row
+ 6 x 6 center		 .050"
1.27 mm		 35 mm x 35 mm $49.50
B6-400-1655-127 .006"
0.152 mm		 .024"
0.610 mm		 400 10 x 40 Full Array .050"
1.27 mm		 16 mm x 55 mm Connector $49.50
B6-400-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 400 20 x 20 Full Array .050"
1.27 mm		 27 mm x 27 mm $49.50
B4-416-3131-100 004"
0.102 mm		 .020"
0.508 mm		 416 30 x 30 Array
P4-Row		 .039"
1.00 mm		 31 mm x 31 mm $49.50
B6-416-2727-100 .006"
0.152 mm		 .018"
0.457mm		 416 26 x 26 Array
P4-Row + 8 x 8 Center		 .039"
1.00 mm		 27 mm x 27 mm $49.50
B6-416-2727-100A .006"
0.152 mm		 .021"
0.533 mm		 416 26 x 26 P4-Row
+ 8 x 8 Center		 .039"
1.00 mm		 27 x 27 mm $49.50
B6-420-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 420 26 x 26 P5-Row .050"
1.27 mm		 35 mm x 35 mm $49.50
B6-421-3131-127 .006"
0.152 mm		 .025"
0.635 mm		 421 23 x 23 P6-Row
+ 5 X 5 Center		 .050"
1.27 mm		 31 mm x 31 mm $49.50
B6-429-2727-127 .006"
0.152 mm		 .025"
0.635 mm		 429 21 x 21 Array .050"
1.27 mm		 27 mm x 27 mm $49.50
B6-432-4040-127 .006"
0.152 mm		 .025"
0.635 mm		 432 31 x 31 P4-Row .050"
1.27 mm		 40 mm x 40 mm $49.50
B4-456-2323-100 004"
0.102 mm		 .020"
0.508 mm		 456 22 x 22 P7-Row
+ 6 x 6 Center		 .039"
1.00 mm		 23 mm x 23 mm $49.50
B6-456-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 456 216 x 26 P5-Row
+ 6 x 6 Center		 .050"
1.27 mm		 35 mm x 35 mm $49.50
B8-475-2532-127 .008"
0.203 mm		 .030"
0.762 mm		 475 19 x 25 Full Array .050"
1.27 mm		 25 mm x 32 mm $49.50
B6-479-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 479 26 x 26 P6-Row .050"
1.27 mm		 35 mm x 35 mm $49.50
B6-480-3737-127 .006"
0.152 mm		 .025"
0.635 mm		 480 29 x 29 P5-Row .050"
1.27 mm		 37 mm x 37 mm $49.50
B4-484-2323-100 004"
0.102 mm		 .020"
0.508 mm		 484 22 x 22 Full Array .039"
1.00 mm		 23 mm x 23 mm $49.50
B6-495-3034-127 .006"
0.152 mm		 .025"
0.635 mm		 495 21 x 24 Array .050"
1.27 mm		 30 mm x 34 mm $49.50
B6-504-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 504 27 x 27 P6-Row .050"
1.27 mm		 35 mm x 35 mm $69.50
B4-516-2727-100 004"
0.102 mm		 .020"
0.508 mm		 516 26 x 26
(See Image)		 .039"
1.00 mm		 27 mm x 27 mm $69.50
B4-532-2323-080 004"
0.102 mm		 .017"
0.432 mm		 532 26 x 26 P7-Row .0315"
0.80 mm		 23 mm x 23 mm $69.50
B8-540-4153-127 .008"
0.203 mm		 .030"
0.762 mm		 540 30 x 40 Staggered Array .050"
1.27 mm		 41 mm x 53 mm $69.50
B6-540-4242-127 .006"
0.152 mm		 .025"
0.635 mm		 542 32 x 32 P5 Row .050"
1.27 mm		 42.5 mm x 42.5 mm $69.50
B6-544-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 544 26 x 26 P6-Row
+ 6 x 6 Center		 .050"
1.27 mm		 35 mm x 35 mm $69.50
B6-552-2525-100 .006"
0.152 mm		 .025"
0.635 mm		 552 24 x 24 Full Array .039"
1.00 mm		 25 mm x 32 mm $69.50
B6-560-4242-127 .006"
0.152 mm		 .025"
0.635 mm		 560 33 x 33 P5-Row .050"
1.27 mm		 42.5 mm x 42.5 mm $69.50
B8-568-3535-127 .008"
0.203 mm		 .030"
0.762 mm		 568 26 x 26 P7-Row
+ 6 x 6 Center		 .050"
1.27 mm		 35 mm x 35 mm $69.50
B6-570-2057-175 .006"
0.152 mm		 .025"
0.635 mm		 570 19 x 30
Staggered Array		 .069"
1.75 mm		 20 mm x 57 mm $69.50
B8-571-3737-127 .008"
0.203 mm		 .032"
0.813 mm		 571 29 x 29 P5-Row
+ 9 x 9 Center		 .050"
1.27 mm		 37.5 mm x 37.5 mm $69.50
B8-571-3737-127A .008"
0.203 mm		 NA 571 29 x 29 P5-Row
+ 9 x 9 Center		 .050"
1.27 mm		 37.5 mm x 37.5 mm $69.50
B6-580-4545-127 .006"
0.152 mm		 .025"
0.635 mm		 580 34 x 34
P5-Row Pitch		 .050"
1.27 mm		 45 mm x 45 mm $69.50
B6-596-3535-127 .006"
0.152 mm		 .025"
0.635 mm		 596 26 x 26 P7-Row
+ 8 x 8 Center		 .050"
1.27 mm		 35 mm x 35 mm $69.50
B8-624-3232-127 .008"
0.203 mm		 .032"
0.813 mm		 624 25 x 25 Full Array .050"
1.27 mm		 32.5 mm x 32.5 mm $69.50
B8-625-3232-127 .008"
0.203 mm		 .032"
0.813 mm		 625 25 x 25 Full Array .050"
1.27 mm		 32.5 mm x 32.5 mm $69.50
B8-630-4161-127 .008"
0.203 mm		 .030"
0.762 mm		 630 30 x 46 Staggered Array .050"
1.27 mm		 41 mm x 61 mm $69.50
B6-652-3535-120 .006"
0.152 mm		 .024"
0.610 mm		 652</